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Modular Cable System (MCS) Components for Artificial Arm Prosthetics

ToughWare’s high-performance Modular Cable System (MCS) components are designed for use with our rotary-swaged and polished stainless cable and low-friction polymer liner housing but will accept other manufacturers’ 1/16” diameter cable. They are highly versatile and reusable, eliminating the need for specialty swaging tools and one-shot crimp-style cable termination fittings. These heavy-duty components install with simple tools and are ideal for field installation and service in regions where access to tools or other equipment is limited.

Description

ToughWare’s high-performance Modular Cable System (MCS) components are designed for use with our rotary-swaged and polished stainless cable and low-friction polymer liner housing but will accept other manufacturers’ 1/16” diameter cable. They are highly versatile and reusable, eliminating the need for specialty swaging tools and one-shot crimp-style cable termination fittings. These heavy-duty components install with simple tools and are ideal for field installation and service in regions where access to tools or other equipment is limited. Designed for strength and safety, the harness hanger and cable termination fittings will not corrode or degrade with exposure to fine dust, sweat, or saltwater.  Our bent ball termination fitting replaces troublesome triple-swivels, connecting directly to all ToughWare terminal devices and most standard body-powered split hooks. A detachable hanger system lets the user separate their harness from the rest of their prosthesis for adjustments, repairs, and laundering. Additionally, ToughWare’s new retainer and crossbar components enable clinicians to retrofit MCS components into existing prostheses to achieve even better performance and reliability.

ToughWare’s MCS components used in various control setups.

MCS Parts

Figure-of-Nine Harness (Black)

FONH-BK ToughWare’s soft-weave webbing makes its Figure-of-Nine harness comfortable for extended use. Detachable harness hanger connects to short ball terminal (QD-DBS-SS, not included) to permit separation for cleaning, etc. Keep spares on hand!

Quick-Disconnect (QD) Detachable Harness Hanger

MCS-QDHH These stainless-steel harness hangers accept 1” wide harness webbing and connect to ToughWare’s short ball terminal (QD-DBS-SS, not included).

Quick-Disconnect (QD) Detachable Ball Terminal—Short Version

MCS-DBTSMade from stainless steel for use with 9/32” diameter ball receivers and ToughWare’s detachable harness hanger (QD-HH-SS, not included). Includes ToughWare’s innovative strain relief to help prevent cable fatigue.

Quick-Disconnect (QD) Detachable Ball Terminal—Bent Version

MCS-DBTBMade from stainless steel for use with 9/32” diameter ball receivers. The “bent” neck relieves control cable bending stresses and fatigue for increased service life without the fragility of triple-swivel connectors. Includes ToughWare’s strain relief to help prevent cable fatigue.

Quick-Disconnect (QD) KIT

MCS-DBT-KITComplete kit includes one each: harness hanger (MCS-QDHH), detachable ball terminal short version (MCS-DBTS), and detachable ball terminal bent version (MCS-DBTB).

Rubber Grommets

RBG-PKGPackage of six (6) rubber grommets for use on ToughWare’s short and bent ball terminals.

Raw Cable & Housing

MCS-CBL-RAWIncludes 33” section of polished and swaged 1/16” diameter stainless cable and 22” of low-friction polymer lined housing. Housing caps included. Contact ToughWare for customized lengths if needed.

Insurance L Code Justifications

Affordable: Our devices are in use around the world, to make these devices accessible we always consider the costs associated with the technology. All designs incorporate inexpensive replacement parts that are accessible, providing users with affordable repairs.